Frequently Asked Questions
Custom battery packs offer several advantages:
- Perfect Fit: Designed to fit the exact dimensions and space constraints of your device.
- Optimized Performance: Engineered to deliver the specific power and energy requirements of your application, maximizing efficiency and lifespan.
- Specific Features: Integration of unique features like custom connectors, protection circuits (PCM/BMS), and thermal management.
- Long-Term Value: While the initial investment might be higher, a custom solution can lead to better performance, longer lifespan, and reduced risk of compatibility issues, ultimately providing greater value.
A custom battery pack is a power solution designed and built to your specific requirements. This includes voltage, capacity (Ah), physical dimensions, connector types, and any special features you may need for your application. Unlike off-the-shelf batteries, custom packs are tailored to optimize performance and integration with your device.
Our custom battery packs power a wide range of applications, including:
- Electric Vehicles (EVs) & E-mobility: E-bikes, scooters, wheelchairs, AGVs.
- Portable Electronics: Medical devices, testing equipment, handheld tools.
- Robotics & Automation: Industrial robots, drones, autonomous systems.
- Energy Storage: Portable power stations, off-grid systems.
- And many more! If you have a unique power need, we can likely create a solution for you.
Our process typically involves these steps:
- Consultation: We discuss your project requirements, including voltage, capacity, size constraints, and application.
- Design & Engineering: Our experienced engineers design the battery pack using the appropriate cell technology, protection circuits (BMS), and mechanical structure.
- Quotation & Approval: We provide a detailed quotation, including design specifications and lead times. Upon your approval, we move to the next stage.
- Prototyping (Optional): For more complex projects, we can create a prototype for testing and validation.
- Manufacturing: We manufacture your custom battery packs with strict quality control measures.
- Testing & Quality Assurance: Each battery pack undergoes rigorous testing to ensure safety and performance.
- Shipping & Delivery: We carefully package and ship your custom battery packs to your location.
To provide you with an accurate quote, we typically need the following information:
- Application: What will the battery pack power?
- Voltage (V): The required operating voltage.
- Capacity (Ah or Wh): The desired energy storage capacity.
- Dimensions (L x W x H): The maximum allowable size.
- Connector Type: The type of connector needed for your device.
- Operating Temperature Range: The environment in which the battery will operate.
- Quantity: The number of battery packs you require.
- Any Special Requirements: Protection circuits (BMS), communication protocols, etc.
Absolutely! Our team has extensive knowledge of various battery chemistries, including Lithium-ion (Li-ion), Lithium Polymer (LiPo), Nickel-Metal Hydride (NiMH), and more. We will work with you to determine the best chemistry based on your performance, safety, cost, and lifespan requirements.
Yes, we can integrate sophisticated Battery Management Systems (BMS) into your custom battery packs. The BMS provides crucial functions such as over-charge and over-discharge protection, temperature monitoring, cell balancing, and communication capabilities.
Yes, the Minimum Order Quantity (MOQ) can vary depending on the complexity and specifications of your custom battery pack. Please [Request a Quote](link to your quote request page) with your requirements, and we will provide you with specific MOQ information.