Custom Battery Packs For Industrial & Military UAVs

We offer high-capacity commercial off-the-shelf (COTS) and customized battery packs specifically designed for large industrial drones. These battery packs are meticulously engineered and manufactured in the United States, adhering to the highest quality standards.

Battery Solutions For UAVs

Unmanned aerial vehicles (UAVs) are being increasingly designed to cater to a wide array of applications, ranging from military surveillance to delivering goods in remote areas. Drones have opened up new possibilities in sectors such as agriculture, industrial inspections, remote monitoring, logistics, and defense operations.

However, each application imposes specific requirements on UAVs and their power supply. For instance, agricultural drones need extended flight durations and long-range capabilities, while delivery drones must handle heavier payloads and navigate urban areas. Defense drones may face multiple challenges encompassing all these factors. The onboard technology and power consumption of UAVs vary significantly, necessitating batteries that can meet these diverse demands.

Custom Battery Packs For Drones

When designing batteries for drones, several factors need to be considered, including size, weight, capacity, voltage, rate of discharge, and service life. It is crucial to ensure that the batteries can tolerate vibrations, extreme temperatures, resist water and dust ingress, and maintain high reliability.

The rechargeability and speed of battery charging are also significant considerations when selecting a power solution for drones. Depending on the UAV’s environment and functionality, it may require an additional primary battery as a backup in critical situations. Moreover, batteries must comply with aviation or aerospace regulations.

Designing batteries for UAVs is a complex task, but our team of experienced engineers in China is ready to support your project. We can assist you in choosing the most suitable cells, designing custom battery packs to meet size and weight requirements, and even help with enclosure design. Rigorous testing and quality checks ensure optimal compliance, performance, and durability.

Frequent Applications

Combat Communications Radio

Military Armored Vehicle

Tactical Drone Surveillance

Unmanned Aerial Vehicle

Custom Drone Batteries Capability

Thermal Management For Drone Batteries

To ensure the reliable operation of UAVs at high altitudes or in challenging environments, it is crucial to protect the batteries from low temperatures that can lead to failures or reduced run time. Our team of experienced engineers specializes in addressing this issue by designing custom heating systems that can quickly raise battery temperatures from -20°C to 5°C (-4°F to 41°F) in just over 15 minutes.

We achieve this through the use of specially designed Mylar-based thermo foil heaters, incorporating embedded temperature sensors (thermistors). These heaters provide even heat distribution and excellent heat transfer properties, enabling superior thermal management for drone batteries.

Custom Design And Project Management

Our team of expert battery engineers possesses a comprehensive range of skills and capabilities essential for custom designing power solutions to meet the specific requirements of UAVs, regardless of their size or shape. With state-of-the-art facilities in China, we offer a complete solution for drone batteries and UAV power packs.

Feel free to reach out to us with your UAV battery challenge, and we will provide support throughout the entire process, from concept development to final completion. We also handle crucial aspects such as testing, prototyping, and regulatory compliance to ensure a seamless experience.